TN502 :
Thesis > Central Library of Shahrood University > Mining, Petroleum & Geophysics Engineering > PhD > 2014
Authors:
Omid saeeidi [Author], Seyed Rahman Torabi[Supervisor], Mohammad Ataei[Supervisor], Jamal rostami [Advisor]
Abstarct: Knowledge of drillability of rock masses in engineering projects is very important in determining drilling costs. In drilling operations, so many parameters such as the properties of rock and the drilling equipment affect the drilling performance. In this thesis, after discussing the rock mass drillability process and identifying all the effective parameters, interaction matrixes baxsed on the rock engineering systems (RES), that analyze the interrelationship between the parameters affecting rock engineering activities, is introduced to study the rock mass drillability tribosystem. Given that interaction matrix codes are not unique numbers, and then possible interactive intensities are calculated for each matrix and a group decision-making method, Fuzzy-Delphi-AHP technique has been used to obtain appropriate weights. As a result, an index (RMDI) is presented to classify the rock mass drillability. The results indicate the ability of this method to analyze rock mass drillability procedure. Drilling data along with laboratory rock properties from Sungun copper mine were collected and were ranked according to the new classification system. Fifteen zones at the mine site were ranked baxsed upon the new index (RMDI) and a reasonable correlation was obtained between measured drilling rate at the zones and RMDI data. Rock mass penetrability is affected by many parameters from rock strength properties to drill operational parameters. In addition, the penetration rates and its dependent variables are not deterministic values and commonly have a level of uncertainty that should be probabilistically determined. In this study, first of all, Principal Component Analysis (PCA) is used to determine the most effective parameters on the rock mass penetrability by considering their variance ratio in the first principal component. A model is developed for the prediction of rotary drills penetration rate using non–linear multiple regression analysis. Distribution functions for the effective parameters are calculated using measured data from two case studies. Applying the developed penetration rate model, a stochastic analysis is carried out using the Monte Carlo simulation. The proposed method provides a simple and effective assessment of the variability of the penetration rate model and its dependent parameters. Results showed that the PCA and Monte Carlo are suitable techniques for modeling and assessing the variability of rock mass penetrability parameters. According to the developed distribution model, with 90% of confidence level the penetration rate values range 0.2–2.1 m/min, which shows the wide possible range of penetration rates for rotary drilling especially in sedimentary (limestone and sandstone bearing magnetite mineral) and Sarcheshmeh igneous porphyry rock masses. This paper presents the use of image processing techniques in monitoring of bit wear, especially, WC/Co cemented carbide bits that are commonly used in rotary drilling in mining, civil and petroleum engineering. Image of the bits was acquired using a CCD camera. The background was subtracted from the image to reduce noise effects. A Laplacian filter has been used to enhance edge contrasts. Structural elements have been applied to dilate, erode and close boundary edges. Edge detecting was conducted using canny edge detector. Image processing approaches; first order surface metrics, gray level co–occurrence matrix (GLCM) baxsed texture analysis and minimum distance baxsed classifiers have been used to estimate wear of tricone bits in rock drilling. A digital balance was used to obtain weight loss of the bits and also wear of their heel row and gage row (dimension loss) were measured using a micrometer in different directions. Results showed that, of the surface metrics, bit area and major length axis could be good measures for bit wear estimation. The entropy and contrast features of the GLCM method showed good correlations with bit weight loss. Of the minimum distance baxsed classifiers just Euclidean, City block and Chebychev distances had reliable correlations with weight loss and heel row wear rather than other features.
Keywords:
#Penetration rate #Cemented carbide bit #PCA #Monte Carlo simulation #Iamge processing Link
Keeping place: Central Library of Shahrood University
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